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Massive Recall: 550,007 Toyota Highlanders Affected
13 Mar
Summary
- Nearly 550,007 Highlander SUVs recalled due to seat back locking issues.
- A supplier's design change led to recliner teeth that may not engage.
- Affected vehicles span from 2021 to 2024 model years; repairs are free.
Toyota Motor North America has initiated a significant recall affecting approximately 550,007 Highlander sport utility vehicles. The recall centers on a defect in the second-row seat backs, which may fail to lock securely into position during adjustment. This condition poses an increased risk of injury during a collision.
The issue is attributed to a design alteration by the supplier, Toyota Boshoku Indiana, affecting the recliner assembly's teeth engagement. Production dates for the affected vehicles range from March 31, 2021, for the 2021 model year through November 10, 2023, for the 2024 model year, impacting both hybrid and internal combustion variants.
Toyota discovered this problem in October 2023 during a routine inspection. Although 10 field reports and 18 warranty claims have been filed, customers will receive formal notification via first-class mail between April 20, 2026, and May 4, 2026. Dealers are already equipped to perform the necessary repair, which involves replacing the return springs in the recliner assemblies at no cost to the owner.
