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Sweating Superheroes: How Tight Suits Tormented Power Rangers Movie Cast
15 Nov
Summary
- Costumes too tight and hot, difficult to clean
- Actors struggled to move and risked hypothermia
- Producers refused to add flexibility or ventilation
In November 2025, a look back at the making of the 1995 "Mighty Morphin Power Rangers: The Movie" reveals the painful struggles the cast faced with their upgraded costumes. While the new suits featuring armor and detailing looked more intimidating on screen, they were a sweltering, restrictive nightmare for the actors.
The production team recalls how the tight, heavy material prevented the rangers from kicking above the waist or even throwing a proper punch. Despite warnings, the producers insisted on a sleek, wrinkle-free look, refusing to add any gussets or ventilation. As a result, the performers sweated profusely, with some even risking hypothermia from the heat.
Attempts to clean the delicate suits with harsh chemicals like kerosene only made matters worse, causing the paint to peel and the fabric to melt. The damaged costumes ultimately couldn't be used as planned for the TV show's third season, leaving the production team to scramble. While one ranger reportedly felt "like a superhero" during fittings, the overall experience was a miserable one for the cast and crew.
